MPP Hybrid Triple Core Pickleball Paddle
Dual-density microcellular polypropylene core layered inside an EVA foam perimeter wall. High-density MPP on the outside for crisp power, low-density MPP in the center for touch and shock absorption.
Power on the outside, touch on the inside
The MPP Hybrid Triple Core is a dual-density microcellular polypropylene build. High-density MPP forms the outer core layer, directly under the carbon face, giving the paddle a firm, reactive surface that returns energy quickly. Low-density MPP sits in the center, softening the impact feel and reducing the high-frequency vibration that travels to the hand.
The entire core is then wrapped in an EVA foam perimeter wall. The EVA edge stiffens the rim, enlarges the sweet spot, and absorbs off-center shock—so the paddle feels solid even when contact is not perfectly in the middle.
Face options include raw carbon T700 / 3K / 12K / 18K and ceramic-sand infused surfaces. The paddle is thermoformed as one piece, eliminating the separate edge-guard glue line found on cold-pressed paddles.
At a glance
- EVA foam-injected perimeter wall
- High-density MPP outer core layer
- Low-density MPP inner core layer
- Raw carbon / ceramic sand face options
- 14–16 mm standard thickness
- Thermoformed one-piece construction
- MOQ 200 pcs, sample ~10 days
MPP Hybrid Triple Core specifications
| Item | Specification |
|---|---|
| Process | Thermoformed one-piece molding |
| Outer core | High-density microcellular polypropylene (MPP) |
| Inner core | Low-density microcellular polypropylene (MPP) |
| Perimeter wall | EVA foam-injected edge, no separate edge guard |
| Face material | Raw carbon T700 / 3K / 12K / 18K; optional ceramic sand or paint |
| Thickness | 14 mm or 16 mm standard; custom on request |
| Dimensions | Standard 16" × 8" paddle face; custom shapes via mold |
| Weight | ~225 g ±5 g standard; ±2–3 g Precision Program available |
| Grip | 4 1/4" standard; custom length, circumference, leather, end cap |
| MOQ | 200 pcs per design |
| Sample time | 7–10 days for existing mold; 12–15 days for new mold |
| Production lead time | 35–45 days for 2,000 pcs (varies with volume and surface) |
| Capacity | 80,000+ thermoformed paddles/month across Shenzhen & Vietnam |
| Compliance | Built to USAP dimensional, surface, and COO standards; brand applies for approval |
MPP density grades and layer thickness can be tuned to shift the balance between power and control. Contact us to define your target compression set and rebound rate.
Inside the MPP Hybrid Triple Core
EVA Foam Perimeter Wall
Wraps the hitting area with a resilient foam frame. Adds edge stability, expands the sweet spot, absorbs vibration, and removes the visible glue line of older edge-guard designs.
High-Density MPP Outer Core
Sits directly under the carbon face. The higher density gives the paddle a firm, reactive surface and faster energy return on drives and volleys.
Low-Density MPP Inner Core
Forms the center layer. Softer and lighter, it damps vibration, softens the feel on off-center hits, and helps keep overall paddle weight near the 225 g target.
Why brands choose the MPP Hybrid Triple Core
Crisp Power
High-density MPP under the face delivers a fast, predictable rebound for aggressive drives and counters.
Larger Sweet Spot
EVA perimeter wall stiffens the rim so off-center shots stay on target with less power loss.
Softened Touch
Low-density MPP center core absorbs shock and vibration, giving better feel on resets and dinks.
Recyclable Core
MPP is a closed-cell polypropylene foam that is 100% recyclable and resists permanent compression set.
Balanced Weight
Dual-density construction lets us place stiffness where it matters and remove mass where it does not.
Spin-Friendly Face
Raw carbon or ceramic sand surface options hold texture longer for consistent topspin and slice.
What dual-density MPP changes in play
The outer MPP layer does not compress as much, so more energy goes back into the ball on hard swings.
The inner MPP layer compresses more, absorbing impact shock and giving a softer feel on blocks and resets.
The foam edge stops the face from twisting on off-center hits and protects the rim from dings.
By adjusting MPP layer thicknesses, we can move the sweet spot and swing weight to match your target player.
How the paddle is packed and shipped
Inner protection
Each paddle is placed in a PE bag, then wrapped in bubble film to prevent face scratches during transit.
StandardExport carton
Standard carton: 65 × 50 × 35 cm, 50 paddles per carton, ~12.5 kg gross weight.
50 pcs/ctnCustom packaging
Available: individual color boxes, display boxes, carry bags, printed sleeves, and Amazon FBA labels.
OptionalTrade terms
EXW, FOB Shenzhen/Haiphong, CIF, and DDP available. Express/air/sea options quoted per destination.
FlexibleCustomize your MPP Hybrid Triple Core paddle
Dual-density ratio
Adjust high-density vs low-density MPP layer thickness to tune power vs touch.
MPP density grades
Select softer or firmer MPP formulations to match your target compression set and rebound.
Face finish
Raw carbon, 3K/12K/18K weave, ceramic sand infused, or painted/custom printed face.
Shape & mold
Standard 16" × 8" or custom outline. New mold opening for exclusive shapes.
Thickness
14 mm, 16 mm, or custom thickness to hit your target swing weight.
Grip system
Grip length, circumference, leather color, end cap logo, and silicone band.
Edge & side tape
Custom edge guard color, printed side tape, and throat design.
Weight program
Standard ±5 g tolerance or upgrade to ±2–3 g Precision Program.
Packaging
Color box, display carton, carry bag, hang tag, and user manual design support.
Built to scale with your brand
Dual-site thermoforming production means capacity, redundancy, and consistent lead times.
Common questions about the MPP Hybrid Triple Core paddle
What does MPP stand for?
MPP stands for microcellular polypropylene, a closed-cell foam with very small, uniform cells. It is lighter and more resilient than traditional expanded polypropylene, and it resists permanent compression set over time.
What is the benefit of a dual-density MPP core?
High-density MPP under the face gives a firm, powerful rebound. Low-density MPP in the center softens the feel and absorbs vibration. The combination lets a paddle deliver power on hard shots without feeling harsh on soft shots.
How is this different from a single-density PP or EPP core?
A single-density core must compromise between power and comfort. With the MPP Hybrid Triple Core, each layer is optimized for one job: the outer layer for response, the inner layer for damping, and the EVA wall for edge stability.
What does the EVA perimeter wall do?
The EVA foam edge replaces the separate edge guard found on older paddles. It stiffens the rim, enlarges the sweet spot, absorbs vibration on off-center hits, and removes the visible glue line.
Can I customize the MPP density or layer thickness?
Yes. We can adjust the density grades and layer thicknesses of both MPP layers to shift the paddle toward more power, more control, or a balanced all-court profile. MOQ starts at 200 pcs per design.
What face materials work with this core?
Raw carbon T700 is the most common. We also offer 3K, 12K, and 18K weaves, ceramic sand infused surfaces for extra spin durability, and painted/custom printed faces.
What is the MOQ and sample lead time?
MOQ is 200 pcs per design. Samples from an existing mold take 7–10 days. New mold development adds 5–7 days for MPP layer tooling and CNC programming.
Is this structure USAP-compliant?
We build to USAP dimensional, surface roughness, and material standards. USAP approval must be applied for by the brand under its own brand name; the factory cannot hold certification for a customer's product. We supply compliant samples and documentation to support your application.
Can you ship to Amazon FBA?
Yes. We can label cartons, apply FBA shipping marks, and deliver DDP to Amazon warehouses. Provide your FBA shipment plan and labeling requirements when you place the order.
Prototype the MPP Hybrid Triple Core for your brand
Send your target specs, logo, and any reference paddles. We will return a sample plan, MPP layer recommendation, and production quote within 24 hours.
Email lixifirm@outlook.comYour can explore our full EPP/MPP core pickleball paddle innovation range